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汉语/漢語 Modern but nonetheless hip – simply retro and yet somehow beautiful. The popular retro trend could be described in exactly the same terms. But what exactly does "retro" mean for a machine? And what exactly is a retrofit?
Retro derives from Latin and means something like "backwards". I.e. a trend from an earlier period suddenly becomes very fashionable again. The English word "fit" is perhaps best translated into German as "passend". A retrofit, therefore, is when an old machine that is past its prime is reconfigured for current technical conditions. Here you will find out exactly how this works.
What is retrofit?
A retrofit includes various measures aimed at increasing the efficiency and performance of the machine. Both individual components and complete drive systems can be upgraded. Often a machine controller will be upgraded and a modern operating unit (HMI) will be installed. Modern digitization tools can of course also be added for remote service or a diagnostic tool. All of these lend new shine to the old machine and enhance its performance enormously.A retrofit includes various measures aimed at increasing the efficiency and performance of the machine.
Norbert Süß, Leiter Service & Retrofit bei Baumüller
Reasons for retrofit
The replacement of obsolete components to meet the standards of state-of-the-art technology increases the productivity and energy efficiency of machines. With a retrofit, you as a system operator can benefit from significantly lower costs compared to the acquisition of new production systems. Here, the basic substance of your machine, usually very stable and high-quality, is preserved and in case of large machines there is no major expenditure incurred for replacements, such as for building a machine base, for example. The production downtime is thus greatly reduced thanks to a retrofit.
Advantages of a retrofit:
Saving energy can be that simple: With a well designed retrofit, it's possible.
High output needed: Fewer machine failures increase availability significantly.
We realize your individual requirements: This results in an increase in the efficiency of the machine that will last.
There for you in the future as well: Guaranteed replacement parts supply for your modernized machine.
Baumüller services:
Consultation
What drives you?
Do you want to increase your machine availability and modernize your system? We support you right from the start. Your individual requirements for the retrofit are our primary concern.
Our services:
- Identification of customer requirements
- Determination of the scope of the retrofit
- Agreement on the overall scope and framework conditions
Concept
Conception phase
What products are perfect for your system? How can your machine fully realize its potential? Which retrofit concept makes the most sense for you?
Our services:
- Technical analysis of the entire system, consisting of:
- Review of existing control or automation systems (manufacturer-specific)
- Creation of appropriate retrofit concepts
- Preparation of a quote
Planning
Comprehensive scheduling
What is important to you? When should the retrofit be completed and how exactly should commissioning be carried out? All of this is laid out in the requirements specifications and functional specifications.
Our services:
- Preparation of requirements specifications and functional specifications with customer
- Planning of retrofit and commissioning of the machine in coordination with customers
Implementation
Engineering the system
We program your machine solution and take care of the procurement of all necessary components.
Our services:
- Software development and testing
- Project planning of circuit diagrams and drawings
- Component ordering and if necessary control cabinet construction
- Pre-commissioning and simulation
- Retrofit of the machine
Commissioning
Step-by-step commissioning
We commission your system and test all components.
Our services:
Commissioning consisting of:
- Installation testing
- Hardware and software tests
- Parameterization and optimization of the entire machine
- Production assistance
Acceptance testing
Handover of the completed project
The retrofit was successfully completed. You can now proceed with acceptance testing.
Our services:
- Handover of project documentation
- Acceptance of implemented project with the customer
- Preparation of acceptance log
Service
At your side 365 days a year
Preparation of a long-term maintenance and service concept – to maintain your productivity.
Our services:
- Fast replacement part supply
- 24/7 hotline
- Remote service
- Continuous service (inspection, maintenance)
