Highly synchronized drive solutions for your servo screw press
Image: synchropress GmbH
Variable pressing forces and flexible stroke heights rank among the most important advantages of the screw press. The Baumüller drive solution provides highly synchronized motor control thanks to the highly dynamic servo motors, high-performance direct drives and compact inverters. The key to precision and repeatability in your application.
Space-saving:
The motors can be mounted axially in the press table, in line with the spindle mounts. The integrated design renders the press more compact.
Engineering as a Service (EaaS):
From the drive design through to commissioning and optimization – with our engineering services for electrical drive and automation systems, we provide know-how and experience to help you to succeed.
Drive-based solutions
PLC-based solutions
Solutions with third-party control
IoT solutions
Simulation
Advice, support and training
Technical service: Maximum availability for your machines and plants
Do you need our Service? A dense network of branches and partner companies allows is to deploy service technicians around the globe at short notice. We carefully inspect and service your machines and systems with the help of the latest testing and measuring equipment. Our mobile service teams carry out repairs on site, if technically possible in order to minimize downtime. Only original spare parts and as new replacement equipment are used.
Thanks to its components and services, Baumüller offers the largest range of solutions for servo press drive systems. As a manufacturer of drive and automation systems, we bring years of experience in the press industry to the table and are here to support you as a full-service provider - from planning through commissioning to service.
Precise-fitting and customized: From the electric motor to the complete drive system
Baumüller offers the exact service you require - from individual motors and components to the overarching drive system. We always support your precise needs. Baumüller is not only a supplier of drive systems, but also a partner for machine construction.
New machines/Retrofit
from the motor to the complete system
Press capacities
< 1000 t
Press type
screw presses
Lifecycle Management
for system optimization
Baumüller offers you the perfect drive solution for your servo-screw press.
Drive solutions for threaded spindles – scalable technology from Baumüller
Depending on the required power, our system solution for threaded spindles includes the complete main drive system with DSD2 servo motors or DST2 high-torque motors, b maXX servo drives and b maxx grid inverters, including control cabinet construction. The drive unit is configured individually depending on the required power. The drive system is linked to a higher-level control system via a predefined interface and is vendor-neutral.
DSD2 motors are suitable for highly dynamic applications with the highest acceleration capacity requirements and the best start-stop qualities. This motor series covers a nominal speed range from 1,000 to 6,000 min-1. The motors can be controlled very precisely in terms of speed and position, rendering them ideal for high-precision threaded spindles.
Our DST2-series high-torque motors achieve very high maximum torques to provide the necessary power for the forming process. The motors can be perfectly adapted to the press’s requirements thanks to different shaft and flange options. We also enable the press power to be divided between multiple motors connected via a master-slave coupling.
With the b maXX 5000 converter family, Baumüller offers suitable servo drives for high power classes. The servo drives impress with their compact installation dimensions, and offer a broad and scalable selection of optional safety functions. The devices also have the option of energy recovery. The connected system load can be reduced by intelligent energy management and the use of capacitors as energy stores, which in turn saves energy and costs.
Due to the modular use of components, this drive system kit enables us to realize a very wide range of presses with minimum variance in the drive system. This greatly simplifies the ordering process as well as the customer’s inventory and spare parts management.
Complete systems consisting of DSD2 servo motors or DST2 high-torque motors and b maXX servo controllers facilitate efficient and productive screw presses for a variety of applications
Standard control cabinets to completely wired special control cabinets
For many years, we have been implementing custom solutions for renowned machine and plant manufacturers - from the standard control cabinets to the completely wired special control cabinets. You receive everything from us, a single source that can therefore ideally deal with your requirements and wishes:
Planning – design – sheet metal production – serial production - assembly - installation
Drive design with ProSimulation
The digital twin offers many advantages, especially during the engineering phase: It shortens development time, allowing the machine to be brought to market quickly and reliably.
ProSimulation offers numerous advantages, particularly for complex applications such as screw presses: It allows you to select an efficient and resource-saving drive package. For example, the software can be used to model the entire drive topology. This consists of all drive components in conjunction with dynamic motion and force profiles. The simulation creates transparency in the power and energy profiles and describes charging and discharging processes in detail.
The simulation model of the screw press in ProSimulation facilitates efficient drive design and minimizes the machine’s power consumption.
Our solution – your benefits
Your path to a qualified quote
Interested in a no-obligation consultation or an offer? Then contact our experts.
We discuss the relevant technical details with you and together we define the requirements. Only then do we undertake the qualified design of the complete drive system. After checking the specifications, you receive a qualified quote from us.
Baumüller is your partner for the production-ready design and optimization of your drive system. As a non-Group affiliated, medium-sized company, we are able to respond to the wishes of your customers quickly and efficiently with innovative drive solutions. This makes us the perfect partner for challenging projects and future technologies.
Write us a message, our sales experts will be happy to advise you.
Our components for screw presses:
- b maXX 5000 Feed-in Unit
- b maXX 5100 Power Input and Feed-Back Unit
- b maXX 5500 Standalone servo drive
- b maXX 6500 Standalone servo drive
- DSD2 servo motors
- DST2 torque motors
